FTTH Cable Production Line – Advanced Manufacturing System
Did you know that contemporary light-transmitting cabling setups function at speeds of up to 190 m per minute? Such remarkable performance results from sophisticated production methods engineered for rapid production.
Such setups are constructed to manage diverse wire variants, including connection cables and tight buffered cables. The streamlined form factor, typically below 26 m, renders them perfect for state-of-the-art factories.
Seamless coupling with automated manufacturing systems guarantees uninterrupted functioning. By means of MES/ERP connectivity, these compact fiber unit assembly lines provide unparalleled accuracy and productivity. This makes them a top choice for enterprises striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient production systems are key to meeting the growing need for dependable links. Such mechanisms aim to manufacture premium fiber optic cables that drive today’s connectivity grids. By leveraging modern innovations, they ensure accuracy and speed in every step of the manufacturing process.
Defining the FTTH Production Line
An FTTH production line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. These cables consist of naked fibers secured with steel or FRP, merging with shielding casings. The result is a durable and efficient solution for fast digital connectivity.
It works with multiple compounds, such as PVC, LSZH, and PE plastics. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system offers precise tension control, ensuring precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its precision and efficiency. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are revolutionizing the way optical fibers are manufactured. Our cutting-edge machinery combines precision, efficiency, and cutting-edge technology to yield premium performance. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality in all cables manufactured. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Reliable and exact performance |
| ERP System Compatibility | Real-time production tracking |
Applications of FTTH Cable Production Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Tailored Options for Diverse Cable Configurations
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
It guarantees rapid Sheathing line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.